After the transmission mount was made and the engine assembly was in its final position we could attempt to mount the headers. On the passenger side the header was making contact with the fire wall, requiring us to cut and re-route one of the runners. On the drivers side a runner was interfering with the steering shaft going into the rack. The driver side was less invasive and a lot less tricky to reposition and weld back into place. The passenger side on the other hand was a real pain. Clearance was a major issue and the angle of the bends allowed us only one route through two of the other runners. Multiple segments were made with compound bends and very little room was left for welding. One of the hardest fabrication projects I have had for sure. It is certainly easier to make it all from scratch than to rework an existing piece.
The rocker set up in this project should have been straight forward. However with conflicting strories from two different manufacturers on how the pieces interact with each other has left us frustrated and unable to progress. We have a set of after market heads and we were upgrading the rockers to allow for a higher rpm range as well as strength. Upon installing the rockers though we found them to interfere with the head. Not only did they not have adequate clearance of the head but they also interfered with the installation of the valve covers. Against the recommendation of the rocker company to “grind” the head and/or valve covers we tested and shimmed and retested. We even tested them side by side with the stock rockers and installed them in a stock head. It was all in vain, they were not going to work. After a few heated conversations and multiple digital photo’s, we have sent the rockers back and are patiently waiting on the correct assembly.
Maybe we can get some of the body panels installed now? Mounting the radiator and front remote mount reservoirs would be nice too! Oh, and the lexan windows, drive-shaft, fuel system, seats, headlights, tail lights, bumpers, wiring harness, guages, ugh…There is a lot to do. It is coming together though, excruciatingly slow, but coming together none the less.











